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POST-PRESS EQUIPMENTS

AUTOMATIC CASE MAKING MACHINE CM-400

Provided with screen touch and store back history with date and time.

It has multiple gluing tank with different glue with ease of adjusting gluing layer.

Tower lamp for monitoring machine condition and temperature controller with auto cut-off is also provided.

Production rate is approx. 350 cases / hr.

Single manpower is required.

Ideally designed for long run jobs, pneumatic registration & brush turning case maker, book case, loose leafs, box files, table top calendar and marriage card, display book, examination pad etc.

For minimum power consumption, auto power cut off is provided for gluing tank heater.

Sheet counter for assessing the production ration on even hour basis.

Uniform thickness of glue layer on title sheet with perfectly adjustable control.

Easy mounting & dismounting of glue tank.

Multiple glue tank for different glue (optional).

Easy and rapidly adjustable gauging system.

Vacuum operated registration station is provided for ease in handling of thin sheets.

Minimum Initiation operation time (Approx. 20 mins for hot glue, immediate for cold glue).

PLC program cycle for case making and back to back pasting.

Pressure adjustment is facilitated in turning system.



TECHNICAL DATA:


DESCRIPTION

CM-400

Min. Case Size

100 mm x 160 mm

Max. Case Size

500 mm x 850 mm

Paper Thickness

60 gsm -170 gsm

Board Thickness

1.5 mm – 5 mm

Turning in width

15 mm –30 mm

Weight

700 kg

Dimension

2800 (L) x 1055 (W) x 890 (H) mm



SEMI AUTOMATIC CASE MAKING MACHINE CM-300

Stainless steel rollers are used to make it rust free.

Glue thickness can be varied by regulating knobs.

Production rate is approx. 250 cases / hr.

Number of manpower required is two.

Ideally designed for long run jobs, pneumatic registration & brush turning case maker, book case, loose leafs, box files, table top calendar and marriage card, display book, examination pad etc.



TECHNICAL DATA:


DESCRIPTION

CM-300

Min. Case Size

100 mm x 160 mm

Max. Case Size

500 mm x 850 mm

Paper Thickness

60 gsm -180 gsm

Board Thickness

0.5 mm – 5 mm

Turning in width

15 mm –30 mm

Weight

550 kg

Dimension

2800 (L) x 1055 (W) x 890 (H) mm



GLUING MACHINE GM-100

Perfectly designed for low running cost and for long run jobs.

Used for making book case loose leafs, box files, table top calendars, marriage card, display book, examination pad etc.

Can perform back to back pasting for available sizes of 21” and 24”.

Single manpower needed and can operate on hot as well as cold glue.



Technical Specification


Min. Case Size

100mm x 160mm

Max . Case Sixe

500mm x 850mm

Paper Thickness

60gsm - 180gsm

Board Thickness

Any thickness

Weight

170 Kgs


OR AS PER CUSTOMER REQUIRMENT

HYDRAULIC DAB PRESS HDP-100

Suitable for pressing books, notebooks, diaries or other binding products.

Operate at adjustable system pressure.

Ease of handling and capable of automatic and manual mode.

Low maintenance with up to 400 mm stocking handling capability.

Available in different sizes such as (a) 33” x24” (b) 37” x 24” (c) 40” x 24” (d) 40” x 25” .



Technical Specification


DESCRIPTION

HDP-100

Book Thickness

Up to 30 inch

Book Size

20 * 30 inch

Power

3 HP, 440 VAC



POSSIBLE TECHNICAL MODIFICATION IS ACCEPTABLE AS PER THE CUSTOMER REQUIREMENT

HYDRAULIC DUAL SIDE DAB PRESS HDP-200

Suitable for pressing books, notebooks, diaries or other binding products.

Operate at system pressure of 9000 kgs.

Ease of handling and capable of automatic and manual mode.

Low maintenance with up to 400 mm stocking handling capability.

Available in different sizes such as (a) 33” x24” (b) 37” x 24” (c) 40” x 24” (d) 40” x 25” .



Technical Specification


DESCRIPTION

HDP-100

Book Thickness

8-100 mm

Book Size

400 mm (L) x 440 mm (W)

Dimension

400 mm (L) x 440 mm (W)

Power

5 HP, 3 HP, 440 VAC



POSSIBLE TECHNICAL MODIFICATION IS ACCEPTABLE AS PER THE CUSTOMER REQUIREMENT

CORNER CUTTING CC-100

Pneumatically operated with best quality end product.

Ease of operation with no maintenance required.

Available in round cut as well as per the customer requirement with change in price.



Technical Specification


DESCRIPTION

CC-100

Book Thickness

3-50mm

Book Size

400 mm (L) x 440 mm (W)

Dimension

535 mm (L) x 560 mm (W) x 1195 mm (H)

Power

Not needed

Pneomatic Pressure

8 kgs

Weight

70 kg


JOINT FORMIING (PNEUMATICS) JF-100

Perfectly designed for forming joint by applying pressure on book casing.

Pressure is applied up to 4 inch of the book.

Pressure and temperature required for the binding material is achieved easily results in extremely well and receives a perfect and permanent shape.

Depth of joint formation can be adjusted.

Provided with heated formers and interchangeable guides for perfect joint formation.


Technical Specification


DESCRIPTION

JF-100

Book Thickness

8-100 mm

Book Size

480 mm (L) x 630 mm (W)

Dimension

715 mm (L) X 630 mm (W) X 1165 mm (H)

Power

1.5kw, 220VAC

Pneomatic Pressure

8 bar

Weight

105 kg


JOINT FORMING (HYDRAULICS) JF-200

Perfectly designed for forming joint by applying pressure on book casing.

Pressure is applied up to 4 inch of the book.

Pressure and temperature required for the binding material is achieved easily results in extremely well and receives a perfect and permanent shape.

Depth of joint formation can be adjusted.

Provided with heated formers and interchangeable guides for perfect joint formation.


Technical Specification


DESCRIPTION

JF-100

Book Size(Min.)

100 mm (L) x 90 mm (W)

Book Size(Max.)

650 mm (L) x 490 mm (W)

Book Thickness(Min.)

4 mm

Book Thickness(Max.)

95 mm

Dimension

760 mm (L) X 685 mm (W) X 1360 mm (H)

Power

2 kw, 440VAC

Pneomatic Pressure

2-10 tones

Weight

950 kg


THERMAL LAMINATION TLM-100

Perfectly suitable for sheet to sheet lamination with BOPP films.

Long manual feeding table with side gauge for quick and smooth feeding of long sheets.

AC frequency conversion variable speed control drive.

Operator friendly control panel with digital temperature controller.

Anti-curved device for smooth paper running.

To avoid wrinkle in lamination, pneumatic pressure is utilised.

Large hard chrome plated and thermostatically control pressure roller.


Technical Specification


DESCRIPTION

TLM-100

Size

18 & 24

Roller

Mirror Finish

Dimension

760 mm (L) x 685 mm (W) x 1360 mm (H)

Power

c

Pressure

Pneumatic

Weight

950 kg


BOOK EDGE SQUARE MACHINE

PRODUCT SPECIFICATION:


Incorporated with PLC software with HMI screen touch button

Meets the requirement of finishing center stitched magazines, exercise note books, booklets, balance sheets etc.

Emergency switch is there to abort the operation cycle in case of any accident.

Can be operated manually, semi-automatic and automatic

Single man power is required.

Exhaust fan is there to maintain proper temperature in the power pack area thus prevents rubber hoses and hydraulic components.

Castors are provided for maximum mobility of the machine.


Technical Specification


DESCRIPTION

ES-100

Book Block size

1024 mm

Book spine (min-max)

5 -70 mm

Book Height

100 mm

System Clamp Pressure (adjustable)

10000 kgs

Joint bar pressure

4000 kgs

Power

3 HP, 3-phase

Hydraulic Oil Capacity

70 litre

Weight

1000 kg


PLATE EXPOSURE

“UNISON” Plate Exposure is perfect for exposing wide range of plates and proofing materials.

For accurate, consistent and repeatable exposure we use light facilitate Microprocessor based electronic timer with 99 channel memory and light integrator electronic timer.

Dual vacuum, particularly designed rubber blanket & beading ensures flawless contact.

For uniform exposure over the entire surface exceptionally designed reflector is used.

Instant Start Metal Halide is available in 1KW, 3KW & 7KW.

Diffusion Attachment to facilitate the deletion of tape marks in paste up jobs. a) Automatic Diffusion on Rack & Pinion. b) Manual Diffusion.

Pneumatic Lifting of glass frame for bigger size frame.

Auto Curtaining and Digital Control & Display are few other unique feature.


Technical Specifications

Plate size mm

610 x 915mm (24"x36")

610 x 915mm (24"x36")

Length

1330 mm

1530 mm

Width

870 mm

1070 mm

Height

2080 mm

2330 mm


Light Source

Power Load

Line Voltage

1KW

1.5 KW

220 V Single Phase Neutral & Earth

3KW

3.5 KW

440 V 3 Phase Neutral & Earth

7KW

7.5 KW

440 V 3 Phase Neutral & Earth


ONLINE BAKING OVEN

Designed for baking CTP / CTCP / Conventional PS plates.

A sophisticated control panel consists of main on/off, digital temperature meter with thermostat, led display for heaters & variable ac drive is there to control and regulate the various operation.

To prevent heat loss and avoids hot air in the surrounding it is designed with best possible insulation.

For ensuring even baking at a temperature ranging from 220°c to 350°c, inside temperature is maintained thermostatically.

Robust aluminum profile structure with built - in coater for baking solution application & in line wash / gum / dry unit removes skilled labour requirement thus confirms dry plates ready for press use.

The unit can be attached with Conveyor Bridge to the CTP processor for in-line working.

The in-line process avoids direct contact of heat with the operator thus makes it user friendly.


Technical Specification


TYPE

MODEL A

MODEL B

Plate width max

820 mm

1150 mm

Plate length max

1060 mm

1450 mm

Power

8 kw/380 volts/ 50 hz

13 kw/ 380 volts/ 50 hz

wash/gum/dry unit

Plate width mix

820 mm

1150 mm

Plate length max

1060 mm

1450 mm

Power

3.5 kw/ 220 volts/ 50 hz

4 kw/ 220 volts/ 50 hz

Dimension

5400x1370x1220 mm

6150x1700x1220 mm

Net Weight

650 kgs

800 kgs


LAMINATED SHEET SEPERATOR

Basically used for over lapped or under lapped rewound rolls of film laminated stock.

This machine facilitates the unwind station with break.

There is a delivery table with sheet stacker.

Line speed 0~125 mts per minute.

Automatic sheet separator suitable for BOPP & PVC film only.

Sheet separator pressure unit adjustable type according the sheet length.

Automatic sheet separator suitable for overlap, underlap & touch to touch sheet feeding.

Stock range 80~450 gsm paper or board.

2 set pneumatically individual pressure provided for accurate sheet separation.

Stock range 80~450 gsm paper or board.

This machine is easy to handle, smooth function and produce low noise.

Standard Size 24”, 32”, 36”, 42”, 48.

2 HP AC motor with speed reduction gear box with electric control panel. (front & rear control).

1 HP Air compressor for pneumatic system.

Digital sheet counter with photo electric sensor.


NIPPING MACHINE

PRODUCT SPECIFICATION:


This machine ensures rectangular shape and free from extreme gradients in the folded/sewn area for quality and enhanced life of the BOOK.

PLC based Control Panel for optimum reliability and simplified diagnostics.

Emergency Switch aborts the cycle and resets the machine to starting position.

Dedicated switches for Clamping and Nipping functions in Manual Mode. Emergency Switch & Recycle Push Buttons are conveniently located on the Top Cover.

The high Speed blower/exhaust fan ensures the ambient temperature.

The latest Hydraulic Technology & Controls make it possible to process 700/800 books (single book block up to 30mm spine thickness) per hour.

Power saving feature is incorporated. The motor switches off automatically after a pre-set delay time provided the Recycle Switches are not activated within the set time.


Technical Specification


DESCRIPTION

UNIT

NP 100

Book Width

mm

330

Book spine (min-max)

mm

20 - 110

System Clamp Pressure

kgs

4000

Nipping Pressure

kgs

3000

Electrical Load/Motor

kw/HP

2.25 / 3

Electrical Supply

380/415V AC 50Hz 3PH

Hydraulic Oil Capacity

ltrs

35

Overall Dimension

cms

65 x 119 x 97

Net Weight (Approx.)

kgs

550


UV CURING MACHINE

Compact, efficient design.

Heat resistant mesh conveyor belt

Tilting control from conveyor declination

Displayed conveyor speed meter.

Adjustable control speed with meter

Low noised cooling blowers.

Safety working from harmful UV rays.

Low maintenance cost

Emergency stop switch

Weight: 60 kg

Voltage: 220V or 440V

Dimension (L*W*H): 83.5 x 64 x 57cm

Sizes Available with IR Drying: Available in different sizes and with IR lamps too.


GLUING MACHINE WITH LONG CONVEYOR

Sturdy MS Pipe structure.

Such designed gluing system for top side gluing.

Suitable for Hot melt and Cold glue application.

CNC cylindrically grinded gluing roller ensures.

Even distribution of glue on all over cover materials

Such designs separate control panel to hold conveyor belt.



Technical Specification


Size

15"

Roller

SS304

Power

220VAC(single phase)

Load

2.37Kw

Motor

0.5 HP Rotomotive

Gear Box

Rotomotive

Heater

2kw

Drive

DELTA

MCB & CONTACTOR

BCH

Light & Switch

TEKNIC

SPEED

VARIABLE

STRUCTURE

POWDER COATED


OR AS PER CUSTOMER REQUIRMENT

ENVELOPE PUNCHING MACHINE

UNISON Envelope punching machine is a newly developed for envelope cutting. In this machine we can use different type of die sets for different sizes of envelopes. The machine is available in both single and double cylinder. Harden four pillar design gives its good balance for cutting and also increases its accuracy of cutting. 12 Ton capacity machine with hydraulic power pack unit. Full Metal platform is in-built. Gauges for envelope cutting gives good control over job repeatability.


SALIENT FEATURE

Easy Operation & maintenance.

Easy to control and safe operation.

Auto and manual mode.

12 Ton Capacity cutting force.

Four Pillar Design

5 HP (Crompton Motor) Three Phase electric Motor for power pack.

Customize to suit customers need and productivity.

Control panel with limit switch.


UV CURING MACHINE

PRODUCT FEATURE

Compact, efficient design.

Heat resistant mesh conveyor belt.

Tilting control from conveyor declination.

Adjustable control speed with meter.

Low noised cooling blowers.

Safety working from harmful UV rays.

Low maintenance cost.

Emergency stop switch.

Voltage: 220V or 440V.

Minimum paper thickness required is 20 gsm.

Maximum operated paper size is 18”.